The Crusader from Diablo III is one of my bigger projects this year. So far I've spent around 500 hours of work until I've reached this point and there is still a lot, A LOT to do! Right now however I've made a little break since I'm concentrating on a different project right now, but I already cannot wait to keep on working in this costume! You can follow my daily work progress on Facebook
Main material of this costume is Worbla and craft foam, which are a great combination for solid and very durable armors. Just love to work with this stuff and enjoy every project I'm able to finish. Since it's that big I don't think that I will wear it at any convention (transportation problems), but I'm sure the upcoming photoshoot will turn out awesome!
I've also released about about Armor Making and Cosplay Painting if you learn how this works and want to create such stuff by yourself:
Ckeck out my store!